OFFICER In CHARGE OF An EnGInEERInG WATCH
COMPETENCE 3.2 |
Maintenance and Repair of Shipboard Machinery and Equipment |
IMO Reference |
TRAINING OUTCOMES: Demonstrates a knowledge and understanding of: 3.2.1 sAFETY MEAsUREs TO BE TAkEn FOR REPAIR AnD MAInTEnAnCE InCLUDInG THE sAFE IsOLATIOn OF sHIPBOARD MACHInERY AnD EQUIPMEnT REQUIRED BEFORE PERsOnnEL ARE PERMITTED TO WORk On sUCH MACHInERY OR EQUIPMEnT 3.2.2 APPROPRIATE BAsIC MECHAnICAL knOWLEDGE AnD skILLs 3.2.3 MAInTEnAnCE AnD REPAIR sUCH As DIsMAnTLInG, ADJUsTMEnT AnD REAssEMBLInG OF MACHInERY AnD EQUIPMEnT 3.2.4 THE UsE OF APPROPRIATE sPECIALIZED TOOLs AnD MEAsURInG InsTRUMEnTs 3.2.5 DEsIGn CHARACTERIsTICs AnD sELECTIOn OF MATERIALs In COnsTRUCTIOn OF EQUIPMEnT 3.2.6 InTERPRETATIOn OF MACHInERY DRAWInGs AnD HAnDBOOks 3.2.7 THE InTERPRETATIOn OF PIPInG, HYDRAULIC AnD PnEUMATIC DIAGRAMs |
sTCW CODE table A-III/1 |
142
FUnCTIOn 3 – PART C3: DETAILED TEACHInG sYLLABUs
COMPETENCE 3.2 |
Maintenance and Repair of Shipboard Machinery and Equipment |
IMO Reference |
3.2.1 sAFETY MEAsUREs TO BE TAkEn FOR REPAIR AnD MAInTEnAnCE InCLUDInG THE sAFE IsOLATIOn OF sHIPBOARD MACHInERY AnD EQUIPMEnT REQUIRED BEFORE PERsOnnEL ARE PERMITTED TO WORk On sUCH MACHInERY OR EQUIPMEnT (5 hours) Textbooks: T9, T13 Teaching aids: A1, A3, V1, V14 Required performance: 1.1 ISM Code (1 hour) – explains the outline of IsM Code (International safety Management) including the background and process of establishment 1.2 SMS (2 hours) – explains briefly how a sMs (safety Management system) should be established and what sorts of documents are included – lists documents, checklists and others for safety measures for fabrication and repair and explains their specific purposes 1.3 Safety measures to be taken (2 hours) – states that safety measures to be taken for repair and maintenance can be identified through proper risk assessment – states that safety measures based on sMs should be applied to identified risks – explains that tool box talks prior to repair and maintenance are effective for taking necessary safety measures – explains that safety measures include use of protective equipment, preparation of proper lighting, antislipping measures, preparation of safety procedures, setting up a safety barrier, preparation of a safe working platform, mechanical/ electrical isolation of machinery to be repaired/maintained, and prior checks based on sMs – explains that particular safety measures in accordance with machinery feature may be necessary 3.2.2 APPROPRIATE BAsIC MECHAnICAL knOWLEDGE AnD skILLs (5 hours) Textbooks: T2, T5 Teaching aids: A1 Required performance: – states that knowledge concerned in operation mechanism and construction of machinery equipment depending on Function 1 has to be necessary to carry out maintenance and repair (Refer to function 1) – states that details of the construction of intended machinery/equipment/ components have to be confirmed with their drawings/instruction books before working on the tasks – states that understanding/interpretation of drawings and instruction books is required to carry out maintenance and repair |
R1 R1 |
143
OFFICER In CHARGE OF An EnGInEERInG WATCH
COMPETENCE 3.2 |
Maintenance and Repair of Shipboard Machinery and Equipment |
IMO Reference |
3.2.3 MAInTEnAnCE AnD REPAIR sUCH As DIsMAnTLInG, ADJUsTMEnT AnD REAssEMBLInG OF MACHInERY AnD EQUIPMEnT (145 hours) Textbooks: T9, T13 Teaching aids: A1, A2, A3, V14, V15, V16 Required performance: 3.1 Fastening – identifies types of threaded fastener – states that bolts/nuts should be equally tightened in correct sequence when fastening plates/blocks with more than two bolts/nuts – explains why studs are used (Supervised student activity) – fits studs and bolts and uses correct tightening procedures – removes studs (intact and broken) and split nuts – demonstrates how to protect finished surfaces 3.2 Centrifugal pumps (Supervised student activity) – dismantles: – casing – impeller – wear rings – shaft – bearings – gland/seal – air pump – float chamber – examines and measures all parts for wear and deterioration – re-fits, checking, clearances – replaces and adjusts seals 3.3 Reciprocating pumps (Supervised student activity) – dismantles: – cylinders – piston/buckets – rings – valves – joins – glands – relief valves – measures wear in cylinders, neck rings and rods; checks ring gaps – machines and/or grinds in valves and seats – removes gland packing – selects and fits new gland packing |
R1 |
144
FUnCTIOn 3 – PART C3: DETAILED TEACHInG sYLLABUs
COMPETENCE 3.2 |
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